The lifespan of your rolling mill will often depend on the make, use, and maintenance of the machine, among other factors. However, the better kept a mill and its components are, the longer the machinery will last; an investment into the upkeep of your rolling mill now can see it continue to return on your investment over a much longer period of time.
During a mill refurbishment, Bellcliffe Engineering will start with a consultation, to assess the problems you may have with your machine, before providing a full assessment to restore your peace of mind; following this we can further perform a realignment service and resetting of mill datums.
Capabilities & Technical Specifications
At Bellcliffe Engineering, we work with our customers to optimise the downtime of their rolling mills. The refurbishment of your machine could also see improved efficiency of the mill and rolling lines, produce less scrap due to increased accuracy, offer shorter delivery times on end products, and expand the lifespan of your machine.
We offer full and in-depth refurbishment, repair or replacement of parts; this is followed by a subsequent fitting service, and preventative maintenance services, in order to keep your rolling mill running smoothly after its refurbishment.
To discuss exact specifications of your machine refurbishment, talk to one of our team today, and discover how we can help you.
Applications
Bellcliffe Engineering provide rolling mill refurbishment services for a range of sectors, including, but not limited to:
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FAQs
Problems often found with rolling mills include, but are not restricted to:
Rolls damaged – due to high stress on this part in particular, high contact with the workpiece, and high temperatures (if hot rolling), damage to rolls is one of the most common problems faced by rolling mills; the surface of rolls may damage, including cracks, irregularity, hard or soft spots appearing, and deformation such as bubbles or pits.
Failure of cooling system – this can be sometimes linked with damage to the roll’s internal surface, causing additional thermal stress on the roll.
Vibration – rolling mills can be prone to vibration and chatter due to the moving components of the machine; this usually does not cause problems, but can be an indication of a problem if suddenly occurring, or changing in pitch.
Jamming – jamming of the workpiece within the rolling process can sometimes occur; this may be for a number of reasons including the size and shape of the workpiece or guides, the temperature (and therefore malleability) of the workpiece, or a fault lying within the mechanisms of the mill.
The shaping of the metal is unsatisfactory – the finish to the workpiece may be inadequate, including cracking or splitting, or uneven edges.